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Glenn Cunningham, P. Jeffrey Marchetta. It then works with companies to implement the assessment process, which primarily includes:. The national IAC program was originally created by the Department of Commerce in in response to the oil embargo and rising energy costs. Since then, it has been specifically focused on helping small- and medium-sized manufacturing plants reduce unnecessary costs from inefficient energy use.

Each year, 13 to 14 undergraduate and graduate engineering students participate in the program and annually complete a total of 18 assessments. Since the program started, TTU-IACs have conducted assessments and provided assessment reports to manufacturers. Assessments involve all plant systems and utilities, including compressed air, steam, process heating and cooling, HVAC, lighting and more.

The program provides incentives to students interested in a career associated with manufacturing and energy savings. In Tennessee, the program pays undergraduate students an hourly wage to participate. Graduate students earn two years of college tuition and a monthly stipend. Importantly, students who complete the program earn a certificate in energy assessment expertise.

The educational and real-world experience combined also provide a solid foundation for a career in manufacturing, which includes roles as energy managers.

Many students who complete the program often go on to rewarding careers, sometimes as energy managers. Manufacturers benefit equally from the program since small- to medium-sized companies are often unable to dedicate resources to energy-savings initiative, said Cunningham.

Cunningham said students find ample opportunities for plants throughout the state to reduce energy consumption and save costs, in addition to improving the productivity and reliability of production processes. He said students typically identify the biggest opportunities for energy reduction and costs savings with lighting and compressed air systems.

At the same time, students who participate in the program come out ahead by having a solid foundation in manufacturing processes and what it take to effectively and profitably manage the energy they consume. Manufacturers throughout Tennessee have discovered ways to take existing efforts to reduce energy costs to new heights and gain an edge in productivity and profitability, thanks to the Tennessee Tech University Industrial Assessment Center TTU-IAC program.

Here are just a few examples:. A manufacturer of polyethylene terephthalate PET bottles in Cleveland, Tennessee, recaptured high-pressure compressed air from bottle testers and fed it back to the low-pressure side of the compressed air system for reuse, resulting in reduced compressed air demand.